Efficiency of Crushing Plant - [PDF Document]

CALCULAT ING THE EFF IC IENCY OF CRUSHING A. A. V ikh lyaev, V. V. Kamensk i i, and A. I. Fedu lov PLANT UDC 622.731 : 621.92 + 622.013 An engineering efficiency analysis…

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According to Alejandro Gámez, Plant Manager at Mexicana de Cobre, the tertiary stage is the most important part of the crushing process. In this final stage of crushing, twelve 84" Hydrocones crush the ore into a -½" feed for the grinding mills.

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Figure 2: Electric Energy Use Breakdown in a Crushing Facility Crushers 30% Conveyors 18% Screens 13% Dust Collection 5% Compressor 2% Lights 4% Asphalt Plant

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Comminution – the grinding and crushing of ore – is the most energy intensive step in mining and accounts for around 40 per cent of the total energy used in mineral processing operations.

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The majority of crushing plants recently constructed have accomplished this desired efficiency by optimizing plant design, crusher design and automation. By improved efficiency a decrease in energy consumption per ton of crude milled should be achieved. Further savings resulting from finer crushing are realized in the concentration or mineral recovery phase of a process. These benefits are ...

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